张家港How to improve the cutting efficiency of non-standard cutting tools during the cutting process?

Cutting refers to the process of using cutting tools to cut, slot, and trim workpieces. Non standard cutting tools are special cutting tools designed and manufactured based on the specific shape of workpieces, used to handle workpieces with complex shapes and unique dimensions. How to improve the cutting efficiency of non-standard tools during the cutting process is an important issue.

The following will introduce how to improve the cutting efficiency of non-standard tools from multiple aspects:

1. Select appropriate cutting parameters:

Cutting parameters are one of the important factors affecting cutting efficiency. Reasonable selection of cutting speed, feed rate, and cutting depth can improve cutting efficiency. Generally speaking, higher cutting speed and feed rate can improve cutting efficiency, but excessive cutting depth can reduce tool life. Therefore, it is necessary to choose appropriate cutting parameters based on the specific situation.

2. Increase cutting stiffness:

Cutting stiffness refers to the stiffness of the tool and workpiece during the cutting process. The higher the tool stiffness, the smaller the vibration during the cutting process, and the higher the cutting efficiency. The methods to improve cutting stiffness include increasing the cross-sectional area of cutting components, selecting appropriate tool materials, and designing reasonable clamping methods.

3. Optimize tool geometry:

The geometric shape of the cutting tool has a significant impact on cutting efficiency. Reasonably designing parameters such as cutting edge angle, shape, and tip radius of the cutting tool can reduce cutting force and improve cutting efficiency. In addition, techniques such as multi cutting edge design and tool coating can also be used to optimize the geometric shape of the tool and further improve cutting efficiency.

4. Choose the appropriate cutting fluid:

Cutting fluid has a significant impact on cutting efficiency. Cutting fluid can cool and lubricate cutting tools, reduce tool wear, and improve cutting efficiency. Therefore, when using non-standard cutting tools for cutting, selecting a suitable cutting fluid and adjusting it according to the type and amount of cutting fluid can improve cutting efficiency.

5. Strengthen the maintenance and upkeep of cutting tools:

The maintenance and upkeep of cutting tools is crucial for improving cutting efficiency. Before using non-standard cutting tools for cutting, it is necessary to clean and inspect the tools to ensure their quality and performance. At the same time, regular grinding and repair of cutting tools, and timely replacement of severely worn tools can extend the service life of the tools and improve cutting efficiency.

6. Strengthen training on operational skills:

The operational skills of operators directly affect the cutting efficiency of non-standard tools. Training operators to possess proficient operating skills, be able to correctly use cutting tools and adjust cutting parameters, select cutting fluids reasonably, and control cutting quality can effectively improve cutting efficiency.

7. Innovative cutting process:

Innovative cutting technology is one of the important ways to improve cutting efficiency. By changing the methods and processes of traditional cutting processes and adopting new cutting methods and methods, cutting efficiency can be improved. For example, using high-speed cutting technology, precision cutting technology, and superhard cutting technology can improve cutting efficiency and processing quality.

In summary, improving the cutting efficiency of non-standard cutting tools in the cutting process requires starting from multiple aspects such as selecting appropriate cutting parameters, optimizing tool geometry, selecting appropriate cutting fluid, strengthening tool maintenance and upkeep, enhancing training in operating skills, and innovating cutting processes. By comprehensively applying these methods, the cutting efficiency of non-standard cutting tools can be improved to a certain extent and production efficiency can be improved.