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常州How to extend the service life of non-standard tools through maintenance?

2023-08-21 17:47:53
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When using non-standard cutting tools, proper maintenance and upkeep can extend their service life. Although the material and design of non-standard tools are different from standard tools, some measures can still be taken to ensure their long-term effective operation.


Here are some suggestions to help extend the service life of non-standard tools.

Firstly, the correct use of non-standard tools is crucial. Follow the manufacturer's instructions and operating manual when using. Understand the limitations and characteristics of cutting tools to correctly select suitable work scenarios and applications. Avoid overloading the use of tools to avoid excessive wear and damage.

Secondly, keep the cutting tools clean and dry. After using the tool, clean the surface and interior of the tool in a timely manner to remove various dirt and residues. If non-standard tools are detachable, please disassemble each part for cleaning. Ensure that the cutting tools are completely dry to prevent rust and corrosion.


Thirdly, pay attention to the lubrication and coating protection of the cutting tools. Add lubricants in a timely manner to reduce friction and wear. Please refer to the manufacturer's recommendations to choose the appropriate lubricant type and usage method for this tool. Some non-standard tools have special coating protection, which can improve the wear resistance and service life of the tools. Ensure that the coating of the cutting tool is complete and effective, and promptly repair and replace damaged coatings.




Fourthly, regularly inspect and repair the cutting tools. Regularly inspect the use of cutting tools, monitor their wear and damage, and develop maintenance and replacement plans based on this. Regular inspections also include the structural integrity of the cutting tool, the tightness of the fixing device, and the geometric accuracy of the cutting tool. Timely repair and adjust any problems found.


Fifth, reasonable storage and handling of cutting tools. When the tool is not in use, it should be stored in a dry, clean, and appropriate location, away from harmful substances and corrosive gases. During transportation and storage, it is important to avoid collisions and falls to avoid damaging the cutting tools.


Sixth, use cutting tools reasonably and safely. Knives are dangerous tools that must be used in accordance with safety regulations and operating procedures. Wear appropriate personal protective equipment, such as gloves and goggles. When operating and replacing tools, cut off the power or hydraulic system to avoid accidental injury.


Finally, train and educate employees on how to use knives correctly. Provide relevant training and guidance to enable employees to understand the correct use and operating skills of cutting tools. Educate employees to regularly inspect and maintain cutting tools, and promptly report and handle any abnormal situations.


The above are some suggestions for extending the service life of non-standard tools. Proper use, regular maintenance, and upkeep can effectively extend the service life of cutting tools, improve work efficiency and quality. At the same time, regular replacement of worn tools is also an important measure to ensure the smooth progress of work.


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